Industrial Green Chemistry World

Profitability from Industrial Green Chemistry and Engineering

A solution for the H-acid effluent problem

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In our previous blog post, we talked about the H-acid effluent problem. Today we shall discuss one of the proven technologies to tackle it – Recycle@SourceTM solution.

Recycle@SourceTM Solution

Mumbai-based Newreka Green Synth Technologies Pvt. Ltd is a company involved in the development, customization and commercialization of green chemistry and engineering based solutions for pharmaceutical, dye and dye intermediate and fine and specialty chemical sectors. One such technology provided by Newreka is called Recycle@SourceTM solution.

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The figure above shows the current industrial approach and the Recycle@SourceTM approach. A typical manufacturing process consists of several units. The current industrial practice is to collect the effluent from each unit and mix them together, so that the acidic and alkaline streams partially neutralize each other. This mixture is then sent for end of the pipe treatment like aerobic or anaerobic treatment, incineration, biological or biochemical treatment.  In Recycle@SourceTM individual process steps are dealt with – the effluent stream is treated with customized proprietary performance additive R-Cat, which selectively removes organic and inorganic impurities so that the stream can be sent back to the same process step as reaction or extraction medium.

It enhances the yield as the valuable chemicals that were being lost in the effluent stream are now recycled back and the quality is consistent because R-Cat treatment does not allow the build-up of impurities. In this way, Recycle@SourceTM solution significantly minimizes the liquid effluent load and this reduces the cost of effluent treatment and disposal without compromising on the yield, productivity and quality.

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Figure 2: Recycle@SourceTM applied to H-acid

Some numbers

Recycle@SourceTM

–          provides minimum 10 recycles of the liquid stream

–          effectively reduces the effluent by 90% per kg of H-acid

–          brings a 10% increase in yield

In other words, Recycle@SourceTM helps in achieving the 3 Ps of Chemical Industry – Profit, Performance and Pollution Prevention. In case you are aware of more such solutions, please feel free to share!

Author: igcw

Industrial Green Chemistry World is India's first flagship platform that brings together the mainstream issues concerning Green Chemistry and Green Engineering to all stakeholders of Chemical Industry. Join us at the IGCW-2015 Symposium & Expo in Mumbai, India. Through your participation, be assured of an enriching exposure to diverse successful endeavors in the industry that can transform your thinking on your technological and business practices with world leading practices and global trends. In line with the success of IGCW-2009, IGCW-2011, IGCW-2013, the IGCW-2015 Symposium and Expo will provide business leaders at all levels with insights into developing and enhancing profitable and sustainable means for implementing Green Chemistry and Green Engineering practices. Successful practitioners and experts in the field will present on the many current and future green and sustainable opportunities in the chemical industry.

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